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Bionic solutions

Innovating the future of power connections

Our innovative solutions utilise state-of-the-art design, advanced simulation, and 3D printing to enhance properties and reduce material usage, providing cost-effective solutions.

A breakthrough in Bionic Busbar solutions

Our cutting-edge bionic busbar solutions challenge traditional design norms and are built for the future.

Busbar systems are crucial for efficient electrical distribution in high-power systems. Traditionally made from bent and cut copper sheet metal and bolted together, this method uses more material, increases connection points, and adds complexity to an electrical installation.

Our Bionic Busbar Solutions are designed using advanced AI-aided techniques to significantly reduce weight, volume, material usage, and the number of parts and joints. By transitioning from 2D layered copper plates to 3D aluminium structures, we maintain optimal power efficiency.

Next-gen busbars for seamless power distribution

  • Lightweight Design: Optimised material usage reduces weight and volume by over 50%, leading to a more cost-effective solution.
  • Enhanced Power Efficiency: Optimised design improves electricity flow, enhancing performance and reducing power loss.
  • Increased Design Freedom: Our product design capabilities enable greater diversification by providing increased design freedom through technical flexibility.

Cutting-edge technology for cost-effectiveness, enhanced performance, and customisability.

  • Superior Thermal Management: Optimised high-load performance and lower costs with advanced thermal management, enhancing airflow and reducing cooling needs.
  • Improved Manufacturability: Our cutting-edge designs significantly reduce the number of connection points, simplifying manufacturing setups and shortening assembly times.
  • Seamless Integration: Our busbar solutions seamlessly integrate into your electrical installation and new technologies, saving installation time and reducing part variations.

Cutting-edge design based on radical innovations

Our bionic solutions seamlessly integrate into your electrical installation and new technologies, saving installation time and reducing part variations

Bionic Busbarâ„¢

3D-optimised aluminium busbar design, creating a custom fit while reducing weight, volume, and electrical connections.

 

Power Connect

Rippled connection surfaces significantly reduce power losses compared to flat surfaces without added mechanical tension. 

 

Phase Interleaving

Interleaved aluminium phase plates, reducing power-losses from proximity effect in high power multi-phased electrical systems.

 

Industries and expertise within Bionic Solutions

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